什么是电阻焊?是什么原理?

2025-03-16 12:27:30
推荐回答(1个)
回答1:

焊件组合后通过电极施加压力,利用电流通过接头的接触面及邻近区域产生的电阻热进行焊接的方法
缝焊:缝焊与点焊相似,所不同的是用旋转的盘状电极代替柱状电极。叠合的工件在圆盘间受压通电,并随圆盘的转动而送进,形成连续焊缝。缝焊适宜于焊接厚度在3 mm以下的薄板搭接,主要应用于生产密封性容器和管道等。

点焊:将焊件压紧在两个柱状电极之间,通电加热,使焊件在接触处熔化形成熔核,然后断电,并在压力下凝固结晶,形成组织致密的焊点。点焊适用于焊接4 mm以下的薄板(搭接)和钢筋,广泛用于汽车、飞机、电子、仪表和日常生活用品的生产。

对焊:根据焊接工艺过程不同,对焊可分为电阻对焊和闪光对焊。

图二:电阻焊方法

电阻焊基本原理

焊接热的产生及影响产热的因素点焊时产生的热量由下式决定:Q =I″Rt (6-1),式中Q——产生的热量(J),I″——焊接电流(A)的平方,R——电极间电阻(Ω),t——焊接时间(s),电阻R及影响R的因素式(6-1)中的电极间电阻包括工件本身电阻R。,两工件间接触电阻R},电极与工作间接触电,阻R,点焊时的电阻。

R =2Rw,-l-Rc-I-2Rm (6-2)分布和电流线。当工件和电极已定时,工件的电阻取决于它的电阻率。因此,电阻率是被焊材料的重要性能。电阻率高的金属其导热性差(如不锈钢),电阻率低的金属其导热性好(如铝合金)。因此,点焊不锈钢时产热易而散热难,点焊铝合金时产热难而散热易。点焊时,前者可以用较小电流(几千安培),后者就必须用很大电流(几万安培)。 -原文地址:http://www.52solution.com/basic/4575

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