怎样有效地解决水性漆出现絮凝团块的现象?

2025-03-16 05:42:23
推荐回答(1个)
回答1:

首先分析产生该现象的原因:
1.涂料生产在增稠过程中,增稠剂浓度高、添加过快,引起局部剧烈增稠,成为颗粒团块:尤其是碱溶胀类增稠剂、纤维素醚类增稠剂直接添加易导致团块物出现。
2.最常见的是颜料、填料分散完毕,调漆过程中添加成膜助剂时出现絮凝团块物。hljvvowe对此团块未处理强行分散增稠,絮凝团块继续留在涂料中,过滤也很难除去。
3.纤维素醚类增稠剂与某些增白剂,如羟乙基纤维素(HEC)与增白剂搭配使用,会出现絮凝团块,导致过滤困难。
具体解决方法如下:
成膜助剂引发颜料、填料絮凝,多发生在低PVC (Particle Volume Concentration 颜料体积浓度)有光涂料体系中。低PVC涂料体系常搭配疏水低离子浓度的分散剂。由于PVC低、聚合物乳液量高,相对成膜助剂用量大,添加成膜助剂过程中,溶剂将分散剂从颜料和填料表面剥落下来,使颜料和填料絮凝。要避免体系发生此种絮凝,可以对成膜助剂进行预乳化后再添加。成膜助剂预乳化组成可以参考如下配比:成膜助剂与5%左右助溶剂(乙二醇或丙二醇等)、O.5%左右的高HLB值的润湿剂、50%~80%的水,总计100%,混合后搅拌均匀添加。对于已经引起了絮凝的分散体,适当添加润湿剂再高速分散,打开絮凝体,然后正常调漆。一般润湿剂占总漆量的0.2%左右。
对于增稠剂添加速度过快、过浓引起的絮凝团块,可以采用改变添加方式来预防。对于高相对分子质量的纤维素醚、碱溶胀(ASE)或疏水改性碱溶胀(HASE)类增稠剂,可先制成一定浓度的预凝胶,以预凝胶形式可在任何阶段添加。纤维素醚增稠剂还可以提前在分散颜填料过程中添加,使增稠剂在涂料中得到充分的溶解。碱溶胀(ASE)、疏水改性碱溶胀(HASE)增稠剂可用水稀释,按照水与增稠剂4:1的比例添加。聚氨酯或聚醚缔合型增稠剂可以采用助溶剂,将配方中的助溶剂(乙二醇或丙二醇、成膜助剂等)按照1:1的比例稀释后,在搅拌下慢慢添加。为避免纤维素与增白剂搭配使用出现团块,在选择原料时应确定产品的化学成分,并通过实验选择无不良反应的产品牌号。

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