风机轴锻件的热处理工艺过程是怎样的?

2025-03-16 00:48:33
推荐回答(2个)
回答1:

轴的加工工艺过程通常是;下料→锻打→正火→粗加工→调质→钻中心孔,半精车外圆→精车外圆,铣键槽→局部淬火、回火,局部高频淬火→精磨达图。

回答2:

我是永鑫生锻造厂的热处理师傅回答您这个问题我比较在行。

(1)清洗:风机轴锻件及夹具在热处理前均应清除油污、残盐及油漆等外来物。在真空炉中首次使用的夹具,应预先在不低于锻件所要求的真空度下进行除气净化处理。

(2)装炉:在热处理过程中容易产生变形的锻件,应在专用夹具上进行加热。 而且风机轴锻件应置于有效加热区内。

(3)预热:对于形状复杂或截面有急剧变化以及有效厚度较大的风机轴锻件,应进行预热。预热的方法有:一次预热为800°C; 二次预热为500 -650°C和850°C;计算机限速升温。

(4)加热:根据风机轴锻件的材料以及对表面质量的要求,应正确选用加热设备、加热介质和加热方法。对有回槽和不通孔的锻件、铸件和焊接件以及加工成形的不锈钢锻件,一般不宜在盐浴中加热。风机轴锻件加热应有足够的保温时间。可根据风机轴锻件的有效厚度和条件厚度(实际厚度乘以工件形状系数)

(5)冷却:马氏体不锈钢锻件和耐热钢锻件空冷时,应散放在干燥处。淬火冷至室温后方可进行清洗、冷处理或回火。风机轴锻件淬火后应及时回火,时间间隔一般不宜超过4h;碳含量较低、形状简单的风机轴锻件,不应超过16h。由马氏体不锈钢和耐热钢组成的焊接组合件,焊接和其后的热处理之间的时间间隔不应超过4h。

(6)清理:热处理后可根据风机轴锻件要求和表面状况采用碱液、水溶性清洗剂、 氯溶剂及喷砂、喷丸等方法进行清理。不锈钢和耐热钢锻件,尤其是焊接组合件, 热处理后一般不宜采用酸洗的方法进行清理。

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