金刚石砂轮树脂 陶瓷 金属 电铸结合剂的区别和特点

2025-03-17 02:04:01
推荐回答(1个)
回答1:

金刚石工具的工作层是由金刚石和结合剂组成的,结合剂有树脂结合剂,陶瓷结合剂,金属结合剂等,各有特点。树脂结合剂主要成分是树脂及辅料,与金刚石粉粒混合,经加压加热固化与基体牢固结合而成金刚石工具,此类工具磨削力和磨削热小,自锐性好,不易堵塞,加工效率高,质量好,但其强度低,耐热性差,磨损快,主要用于加工硬质合金,是金刚石工具中使用最多的一种。陶瓷结合剂主要成分是玻料(硅石、硼酸、氧化锌、氧化钡、锂辉石等)、粘土、着色剂、结合剂(糊精、树脂、水玻璃等),与金刚石磨料混合,经成型、高温烧成,与基体牢固结合而成金刚石工具,此类金刚石工具硬度高,脆性大,弹性变形小,耐热性好,自锐性、耐磨性、磨削效率介于树脂和金属之间,主要用于硬质合金、碳化钛、硬质陶瓷等的粗磨、半粗磨和成型加工,由于需要高温,对金刚石性能不利,工艺设备复杂等弊端,此类金刚石工具应用不很普遍。金属结合剂又有烧结、钎焊、电镀等类型之分,烧结是由铜粉、铁粉、镍粉等金属粉末与金刚石颗粒混合,经高温烧结,与基体牢固结合而成金刚石工具,其金刚石把持力好,工作层厚,耐磨耐用,但不够锋利;钎焊金刚石工具是由金属焊剂与金刚石混合,经钎焊而成,金刚石把持力好,耐磨,锋利,通常只能做成一层金刚石,寿命不及烧结的。电镀金刚石工具是用电镀的方法将金刚石与基体牢固结合而成金刚石工具,所镀金属主要是镍及其合金,其金刚石把持力好,可以做单层金刚石,也可以做多层金刚石,工艺过程不用高温,对金刚石性能没有影响,工艺设备相应简单,可以做成型面复杂、精度很高的金刚石工具,这是其它方法所无法比拟的。

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